Luogo di origine:
Cina
Marca:
FH
Certificazione:
ISO 9001, ISO14001
Numero di modello:
FH 2013
Heat Treatment Fixtures (Heat Treatment Fixtures & Toolings)
I. Primary Functions & Roles
1. Positioning & Securing: Prevents workpiece movement or tipping inside the furnace, ensuring uniform heating and cooling.
2. Reducing Distortion: Counteracts distortion caused by workpiece weight or stress at high temperatures through rational support structure design.
3. Improving Consistency: Enables batch processing of workpieces under identical conditions, reducing quality variation.
4. Enhancing Efficiency: Facilitates loading/unloading, transfer, and compatibility with automated production lines.
5. Meeting Special Process Requirements: Such as localized hardening protection, atmosphere guidance, or directional quenching cooling.
II. Primary Functions & Roles
1. Positioning & Securing: Prevents workpiece movement or tipping inside the furnace, ensuring uniform heating and cooling.
2. Reducing Distortion: Counteracts distortion caused by workpiece weight or stress at high temperatures through rational support structure design.
3. Improving Consistency: Enables batch processing of workpieces under identical conditions, reducing quality variation.
4. Enhancing Efficiency: Facilitates loading/unloading, transfer, and compatibility with automated production lines.
5. Meeting Special Process Requirements: Such as localized hardening protection, atmosphere guidance, or directional quenching cooling.
III. Key Design Considerations
1. Heat-Resistant Material Selection
01. Common materials: Heat-resistant steels (e.g., 310S, 253MA), nickel-based alloys (e.g., Inconel 600), silicon carbide ceramics.
02. Factors: High-temperature strength, oxidation resistance, thermal fatigue resistance, and cost.
2. Thermal Expansion Matching: The coefficients of thermal expansion (CTE) of the fixture and workpiece should be coordinated to avoid jamming or distortion.
3. Lightweight Structure: Reduce thermal mass while ensuring strength, saving energy and speeding up heat transfer.
4. Durability & Maintainability: Design for easy descaling (oxide removal) and replacement of wear parts.
IV. Typical Application Scenarios
1. Annealing/Normalizing: Using baskets or stacking racks to prevent workpiece sticking.
2. Quenching: Employing dedicated jigs to control distortion, e.g., gear press quenching dies.
3. Carburizing/Nitriding: Hanger design must ensure atmosphere circulation to avoid soft spots.
4. Vacuum Heat Treatment: Selecting low-volatility materials to avoid furnace contamination.
Heat treatment fixtures are the critical (carrier) linking process design to actual production. Their design level directly impacts heat treatment quality, cost, and efficiency. Rational selection and innovative design are of great significance for advancing heat treatment technology.
Material Grade Table:
| Heat-resistant Steel | |||||||||||||
| / | GB | DIN | ASTM | JIS | Chemical Composition (%) | Maximum Operation Temperature | |||||||
| C | Si | Mn | Cr | Ni | Nb/Cb | Mo | Other | ||||||
| 1 | ZG40Cr27Ni4 | 1.4823 | HD | SCH11 | 0.30 - 0.50 | ≤2.00 | ≤1.00 | 24.00 - 28.00 | 4.00 - 6.00 | - | ≤0.50 | - | 1050℃ |
| 2 | ZG40Cr22Ni10 | 1.4826 | HF | SCH12 | 0.30 - 0.50 | 1.00 - 2.50 | ≤2.00 | 19.00 - 23.00 | 8.00 - 12.00 | - | ≤0.50 | - | 950℃ |
| 3 | ZG30Cr28Ni10 | - | HE | SCH17 | 0.20 - 0.50 | ≤2.00 | ≤2.00 | 26.00 - 30.00 | 8.00 - 11.00 | - | - | - | 1050℃ |
| 4 | ZG40Cr25Ni12 | 1.4837 | HH | SCH13 | 0.30 - 0.50 | 1.00 - 2.50 | ≤2.00 | 24.00 - 27.00 | 11.00 - 14.00 | - | ≤0.50 | - | 1050℃ |
| 5 | ZG30Cr28Ni16 | - | HI | SCH18 | 0.20 - 0.50 | ≤2.00 | ≤2.00 | 26.00 - 30.00 | 14.00 - 18.00 | - | - | - | 1100℃ |
| 6 | ZG40Cr25Ni20Si2 | 1.4848 | HK | SCH21 | 0.30 - 0.50 | ≤1.75 | ≤1.50 | 23.00 - 27.00 | 19.00 - 22.00 | - | ≤0.50 | - | 1100℃ |
| 7 | ZG30Cr20Ni25 | - | HN | SCH19 | 0.20 - 0.50 | ≤2.00 | ≤2.00 | 19.00 - 23.00 | 23.00 - 27.00 | - | - | - | 1100℃ |
| 8 | ZG40Cr19Ni39 | 1.4865 | HU | SCH20 | 0.35 - 0.75 | ≤2.50 | ≤2.00 | 17.00 - 21.00 | 37.00 - 41.00 | - | - | - | 1020℃ |
| 9 | ZG40Cr15Ni35 | 1.4806 | HT | SCH15 | 0.35 - 0.70 | ≤2.00 | ≤2.00 | 15.00 - 19.00 | 33.00 - 37.00 | - | ≤0.50 | - | 1000℃ |
| 10 | ZG40Cr25Ni35Nb | 1.4852 | HPCb | SCH24Nb | 0.30 - 0.50 | ≤2.00 | ≤2.00 | 24.00 - 28.00 | 33.00 - 37.00 | 0.80 - 1.80 | ≤0.50 | - | 1100℃ |
| 11 | ZG40Cr19Ni39Nb | 1.4849 | - | - | 0.30 - 0.50 | 1.00 - 2.50 | ≤2.00 | 18.00 - 21.00 | 36.00 - 39.00 | 1.20- 1.80 | ≤0.50 | - | 1100℃ |
| 12 | ZG40Cr24Ni24Nb | 1.4855 | - | - | 0.30 - 0.50 | 1.00 - 2.50 | ≤2.00 | 23.00 - 25.00 | 23.00 - 25.00 | 0.80 - 1.80 | ≤0.50 | - | 1050℃ |
| 13 | ZG40Cr25Ni35 | 1.4857 | HP | SCH24 | 0.35 - 0.50 | 1.00 - 2.50 | ≤2.00 | 24.00 - 28.00 | 33.00 - 37.00 | - | ≤0.50 | - | 1100℃ |
| 14 | ZG1Cr20Ni32Nb | 1.4859 | - | - | 0.06 - 0.15 | 0.50 - 1.50 | ≤2.00 | 19.00 - 21.00 | 31.00 - 33.00 | 0.50 - 1.50 | ≤0.50 | - | 1050℃ |
| 15 | ZG45Cr12Ni60 | - | HW | - | 0.35 - 0.75 | ≤2.00 | ≤2.00 | 10.00 - 14.00 | 58.00 - 62.00 | - | - | - | 1100℃ |
| 16 | ZG45Cr18Ni66 | - | HX | - | 0.35 - 0.75 | ≤2.00 | ≤2.00 | 15.00 - 19.00 | 64.00 - 68.00 | - | - | - | 1100℃ |
| 17 | ZG1Cr28Co50 | 2.4778 | - | - | 0.05 - 0.25 | 0.50 - 1.00 | ≤1.50 | 27.00 - 30.00 | ≤1.00 | ≤0.50 | ≤0.50 | Co:48.0 - 52.0 | 1200℃ |
| 18 | ZG30Cr28Co50Nb | 2.4779 | - | - | 0.25 - 0.35 | 0.50 - 1.50 | 0.50 - 1.50 | 27.00 - 29.00 | - | 1.50 - 2.50 | ≤0.50 | Co:48.0 - 52.0 | 1200℃ |
| 19 | ZG40Cr28Ni48W5 | 2.4879 | - | SCH42 | 0.35 - 0.55 | 1.00 - 2.00 | ≤1.50 | 27.00 - 30.00 | 47.00 - 50.00 | - | ≤0.50 | W:4.0 - 5.5 | 1200℃ |
FAQ:
Q: How to give inquiry ?
A: Step 1, please give us some details about your furnace,operating temperature,cooling method,loading weight of your furnace and so on;
Step 2, it's better to provide 3D drawings;
Step 3, when we have enough details, we may design the products drawings and quote accordingly;
Q: When can I get the price?
A: We usually quote within 24 hours after we get your inquiry(Except weekend and holidays). If you are very urgent to get the price, please email us or contact us in other ways so that we can offer you a quote.
Q: When will make delivery ? /What is the delivery Time?
A: -Sample Order: 35 days after receipt of the full payment.
-Stock Order: 10 days after receipt of the full payment
-OEM Order: 30 days after receipt of the deposit.
Q: What's your after-sales service?
A: 1 year warranty for all kinds of products;
If you find any defective accessories first time, we will give you the new parts for free to replace in the next order, as an experienced manufacturer, you can rest assured of the quality and after-sales service.
Q: What's your payment condition?
A: T/T
Payment<=USD10000, 100% in advance. Payment>USD10000, 50% T/T in advance ,balance before shipment.
Q: What is the shipping method?
A: Transported by DHL, UPS, EMS, Fedex,Air freight, sea freight or train freight.
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