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FH® Welded Heat Treatment Baskets | Precision Laser & TIG Welded

FH® Welded Heat Treatment Baskets | Precision Laser & TIG Welded

起源の場所:

中国

ブランド名:

FH

証明:

ISO9001, ISO14001

モデル番号:

FH0037

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製品詳細
材料:
オーステナイト系耐熱ステンレス鋼
材質グレード:
310S
サイズ:
1250x1250x530mm または図面に従ってカスタマイズ
最高動作温度:
1100℃
サービス:
ODM、OEM
支払及び船積みの言葉
最小注文数量
2個
価格
USD30-70/KG
パッケージの詳細
合板木製ケースまたはパレット上のストレッチフィルム包装で梱包
受渡し時間
25~50 営業日
支払条件
T/T
供給の能力
5000トン/年
製品の説明

FH® Welded Heat Treatment Baskets | Precision-Engineered for Furnace Applications


Key Benefits

  • Precision Welding Technology
    Hybrid laser + TIG welding process – minimal heat-affected zone, full penetration, and spatter-free seams.
  • No Weld Drop or Spatter
    Clean welding process eliminates loose weld beads or spatter that can fall onto parts during processing.
  • Thermal Fatigue Resistant
    Stress-relieved construction and optimized weld geometry resist cracking through hundreds of heating and cooling cycles.
  • Stronger Than Cast
    Welded structures offer higher tensile strength and better impact resistance than cast alternatives – ideal for heavy loads.
  • Fully Customizable
    Any size, shape, or configuration – trays, baskets, grids, racks, and part-specific designs.

Technical Specifications


Parameter Value
Welding processes Laser welding, TIG welding, hybrid laser-TIG
Materials 310S, Cr25Ni20, 1.4849, 2.4879, Ni-base alloys
Max. continuous temp. 450°C – 1200°C (depending on material)
Load capacity 10 kg – 2000 kg (design dependent)
Grid pattern Open grid / perforated / heavy-duty ribbed
Stacking feature Interlocking feet or separate posts
Fabrication Precision laser/ TIG welding/ Lost-wax casting
Material test certificate (MTC) + weld inspection report available


Why Choose FH® Welded Baskets?
1. Precision Welding – The FH® Difference

Feature FH® Welded Basket Typical Competitor
Weld spatter None – laser/TIG Present – stick/MIG
Weld consistency Uniform, full penetration Variable, shallow penetration
Heat-affected zone Minimal Large – risk of sensitization
Post-weld cleaning Not required Grinding needed – creates stress risers
Thermal fatigue life 2-3X longer Baseline


2. Clean Operation – No Part Contamination
Weld spatter, loose beads, or rough grinding marks can detach during furnace cycling and fall onto your parts. FH® laser/TIG welding produces clean, smooth seams that remain intact through hundreds of cycles.


3. Material Selection Guide

Material Max Temp Best For
310S 950°C General hardening, carburizing
1.4828 1000°C Higher temperature annealing
1.4849 1100°C Heavy loads, long cycles, aggressive atmospheres
Ni-base alloys 1250°C Extreme temperatures


Basket Types Available

Type Best For Key Feature
Flat Trays Small parts, nuts, bolts Solid or perforated bottom
Stackable Basket Gears, shafts, rings Open grid, stacking feet
Open Grids Large parts, dies, blocks Maximum gas flow
Part-Specific Nests Odd shapes, delicate parts Custom pockets
Base Trays Pit/Well-type furnace foundation Reinforced with raised feet


Applications
Processes:

  • Hardening / Quenching
  • Tempering
  • Annealing
  • Carburizing / Carbonitriding
  • Gas / Plasma Nitriding
  • Stress relieving

Furnace Types:

  • Box furnaces
  • Pit / well-type furnaces
  • Multi-chamber / sealed quench furnaces
  • Car bottom furnaces
  • Bell furnaces


Genuine Photos of FH® Welded Heat Treatment Baskets

FH® Welded Heat Treatment Baskets | Precision Laser & TIG Welded 0


Ordering Process

Provide:

  • Furnace type and internal dimensions
  • Part size, shape, and batch weight
  • Operating temperature and atmosphere
  • Desired basket type

FH® proposes:

  • Material grade recommendation
  • Grid design and reinforcement
  • CAD drawing for approval
  • Production: 7–20 working days
  • Delivery includes: MTC, inspection report, care guide


FAQ:


Q1: Why choose welded baskets over cast?
A: Welded baskets offer higher strength, faster lead time (no patterns), easier repair, no porosity, and lower cost for small quantities. Cast is better for very complex geometries or high-volume runs.


Q2: How long will an FH® welded basket last?
A: Carbon steel (≤450°C): 100–200 cycles; 310S (≤950°C): 200–350 cycles; 1.4849 (≤1050°C): 400–600 cycles. Regular cleaning extends life.


Q3: Will weld spatter fall onto my parts?
A: No. FH® laser/TIG welding produces zero spatter. Seams are smooth and fully fused – no post-weld grinding needed.


Q4: Can you repair my existing welded basket?
A: Yes – re-weld cracked joints or replace damaged sections. Severely warped or carburized baskets are typically not repairable. Send photos for assessment.


Q5: What is your warranty?
A: 12 months against manufacturing defects (weld cracks, material flaws). Normal wear, creep, and thermal fatigue are not covered.


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